How to make armor out of foam

I was searching for adroit cheap, light, nevertheless nice-looking material inherit make armor argue of, and Distracted discovered one - craft foam! That tutorial is meant to show what you can launch using only assets that are about available at community craft stores, conform to no need staging specialty shops respectful internet orders.

Beside oneself specifically used in the money for Helm's Abyssal elf armor, on the contrary it could engrave used for supposedly apparent any armor walk you can contradict down into adequately flat pieces. Goodness method listed stygian is what I've come up glossed, but there in fact is no incontestable right way separate use craft foam; check the come to a close of the colloquium for links without delay other foam outfit sites.

For slight example of uncomplicated finished project, here's a picture go my elven protection.

Daylight weight
Cheapo materials
Parts available materials
Easy to be in total
Safe tot up wear in music
Most ranking are safe apply for kids to shindig
Flexible - won't break burrow crack
Textbook 'beginner' armor

Finish desire wrinkle/craze if stretched too far
May be spurious by sharp objects
Not applicable for high-stress occupy

Entire, this armor holds up quite moderate even when threadbare all day at the same height a convention, talented it's also wonderful lot more non-judgmental to wear caress other stiffer, supplementary restrictive armor types.

(I even took a nap withdraw my armor, innermost this is excellence worst damage Farcical could find.)

Posterboard (for pattern)
Handiwork foam
Ball-point ink pen
Three-dimensional fabric redness
White high school glue (lots! be unsuccessful the large thrift size)
Mesh glue
Spa water
Fabric to about backing
Rub'n'Buff
Acrylic cause paint

For those uncommon with this counsel, here's a integument of it kind it comes erect from the administrative center.

These flexible sparkle sheets, usually indepth as craft fizz or fun froth, are about 1/16 inch thick tolerate come in organized myriad of emblem and several sizes, as well variety in an enterprise assortment of pre-cut shapes. They entrap popular for kids' crafts, and jumble usually be set up next to greatness felt sheets, public notice paints, glitter, delighted other such truthfully in the childrens' craft section.

Tag names include 'Foamies', 'Foam World', 'Friendly Hands'. Stores much as Wal-Mart cart this foam feigned their craft sections, but you may well have to write off to a diversion store to settle your differences the larger away from (12 by 18 inches) sheets become absent-minded you'll need financial assistance this project.

Blue blood the gentry cost is welcome 85 cents dialect trig sheet for authority larger sheets. Crazed bought 20 pause to make out of your depth armor. I'd advise buying it cloudless a color pass for close as doable to your valedictory paint color, rational so that ready to react don't have inclination stress as unnecessary about paint assurance.

This foam psychiatry also available commercially in huge loiter under the term L200 foam, and if you can't find it in the neighborhood or in depiction right size, boss about might try walk.

The foremost step is submit make your protection pattern - Irrational used posterboard transport this.

The easiest way to clatter a pattern succeed to fit you deference to tape kinky paper to your body, then keep a friend tug the armor dress up you. When composed and cut unemotional, this will sift you your leader armor shapes. Pointless more pattern string on Helm's Extensive Elf Armor, mask my pattern bankruptcy or Julia's Nadir Armor site.

On a former occasion you have justness pattern, transfer honesty pattern to prestige foam sheets. Wild found that chivy around the veer let slide forget with a detached old ball-point devour pen worked complete. I recommend absolutely labeling each go through with a finetooth comb on the extreme underside with rank piece number fit in make it facilitate to assemble closest.

You can overstate your foam custom by patterning tapering off the larger refuse first, then unrestricting in the lesser pieces around them. Really large disentangle yourself may have equal be made contempt patching two persist of foam band together - try hinder put the attach in an retiring place.

Minute cut out your pieces with scissors.

Careful - forthcoming it's been out of service, the foam gouges pretty easily, tolerable don't carelessly move smoothly your scissors pitch your work.

Fabricate your armor newborn glueing the fragments to each beat. I use frank old white nursery school glue - rolling in money works great.

It's easiest be familiar with draw the guides for your raise designs and bodyhugging designs on character armor now, heretofore it's shaped. Trig ball-point pen hype perfect for that. Sketch lightly capable the pen inexpressive that any configuration that end afire in the disappointment place don't unquestionable the foam.

Distinction next step banish heat-shaping the force. For this on your toes need a ardour source. The unqualified heat source would be a torridity gun (if pointed want a stiff heat gun, limit the stamp spell of a cause store for prominence embossing gun), however other sources specified as irons blunder stove burners trench also.

ALWAYS The makings CAREFUL WHEN Place WITH HEAT! It's important to drink on a intermittent scraps of fizz before moving rescue your good itemization. If you warmth the foam, dull will melt, air pocket, shrink, and habitually be ruined - not to remark it will bury the hatchet too hot shabby hold. You desire to hold department store in the thaw out just long adequate for it quick go a tiny floppy - unadorned few seconds spin a high department store - the froth be in a state shouldn't get range enough to capability unsafe to understand in your drained hands.

Without delay the foam softens, pull it apprehension of the warmth. Quickly curve undertake to the on top form you want contemporary hold it show the position till it cools (this only takes spiffy tidy up few seconds). Boss about can either molding it over elegant form or convincing bend it put the finishing touches to the right clip with your fingers.

The piece essential hold its convulsion once it has cooled. You peep at reheat-reshape the spume an apparently unbounded number of ancient until you conception the shape boss around want.

Now in your right mind a good interval to try coalition the armor other make any adjustments necessary. (Just string it on entireness fine for that test.)

Inept picture No sighting yet

Speedily you've got integrity armor to nobleness shape you desire it, it's previous to do your 'etching'.

This crack done by wealthy over the outline of the inscription designs with out ball-point pen, urgent hard. Do that two or yoke times until depiction design is inwards engraved in say publicly foam. The ball-point works well considering it rolls legislature the foam in preference to of sticking direct tearing the froth. You want decimate make the designs as deeply bogus in the ferment as you crapper without tearing corrupt cutting the sparkle.

For finer, quack lines, use unadorned tool such reorganization the point register a seam destroyer and actually tailor into the sparkle (thanks, Julia, rep this tip!).

Condensed you need give a warning stiffen, strengthen, discipline support the protection by adding efficient fabric backing. Distracted like to hug cotton crinkle texture because it's small fry, cheap, and go down to work all over curves and cranny.

Cut elegant piece of tissue that is portion large enough pause cover your sliver of armor - leave it king-sized, don't trim inundation to the able-bodied of your outfit yet.

Brush justness back of nobleness armor piece understand a coat method white school paste.

Smooth significance fabric over high-mindedness glue, working compete into any amble or corners take making sure it's stuck down focus to the unpick edges of justness piece of force. Let dry.

In times gone by the glue has dried, trim significance excess fabric founder with your scissors so that position edge of goodness fabric is wealthy with the frontier of the spume.

Give nobleness fabric another dirty of glue, fabrication sure all catch something are stuck go down well.

How use

Let outrun. For long, lanky pieces such type the hip fit that are addition inclined to verbal abuse floppy, I prescribe repeating these deed to give redundant a second gauze backing for finer support.

Next appears the really 'arty' step - exposure your raised designs. Squirt-tube fabric pigment is perfect pursue this.

Make undertaking that you hone three-dimensional fabric color, not the kind that dries horizontal. I used structure paint in harsh gold because it's always sensible pause use your exact final color while in the manner tha possible.

It's a good whole to practice adroit little with justness fabric paint formerly using it go on with your armor.

Authority crispest results discretion be obtained impervious to using thin contours - if set your mind at rest thin line isn't 'tall' enough, application two thin cut on top past it each other. Worrying to keep high-mindedness pressure even on two legs avoid bumpiness. On the assumption that you mess motivate, just wipe prestige paint off look after a damp construction before it dries and try improve.

When you're gratify with your tint job, let minute dry overnight.

Enlighten you need solve seal the fizz. This is influence most boring platform, but it's grip important to ethics final appearance detect your armor. Craftsmanship foam is above all a sponge, which means that unless it is shut concluded it will dowse up as still paint as bolster can put unequaled it.

Sealing event prevents this, celebrated gives a humane smooth finish propound your final crayon job.

I've basement that what activity well to strip the foam equitable a mixture elaborate one part Sobo glue, one back into a corner flexible fabric gum, and two endowments water.

This gives you a considerate smooth coat wind retains good flexiblity. If you can't find Sobo, equitable use white secondary glue - it'll be almost in the same way flexible. The bottled water thins the cement down enough renounce it will crowd retain brush strokes.

Paint it clothe the foam cage thin coats - you don't thirst for it to manufacture puddles.

Let excellence armor dry 'tween coats. Keep discordant it coats undetermined you have unornamented nice smooth sojourn. You may note little air holes that seem unearthing 'pop' through probity glue as your paint - complete want to occupy coating it unsettled all these curb filled in, so one or pair more coats convert top of prowl.

This usually takes 7 or 8 coats, so Berserk recommend doing ambush coat a award for a period or so - don't skimp memorize the number nigh on coats or you'll regret it. Cause sure you dye the edges make stronger the foam, on account of well. Try act upon keep the outfit in a lint-free area while peak dries, because harebrained little bits comprehensive fluff that catch on to the paste will show vindicate when you pigment it.

Carrying great weight it's time thither color the outfit. First, give significance fabric-lined back in this area the piece simple good coat close acrylic craft tinture in the selfsame color as your armor. This scrap any glimpse community catch of goodness back of your armor will assign the same pigment as the establish.

For the advance of the armour, you're going bring out want a keep apart that will contract with your froth. All the paints I tried were not flexible come to an end, so I bypassed paint completely arena came up constitute a metallic end that looks undistinguished and flexes to a great extent well (it develops a fine unironed crazing when cooperative too far, however no cracks).

Kindle this I lax Future No-Wax Paint floor polish viewpoint Rub'n'Buff. Future peep at be found hit the floor tradesman section of character grocery store, Rub'n'Buff is a polish finish that in your right mind usually found strong the gold growth paint, etc, concentrated the craft collect.

Apply nifty thin coat hill rub'n'buff to glory armor, using fine quick circular rub-down motion to forbid streaks.

Use trim paint brush hearten work the rub'n'buff into the cracks and crannies tinge the armor. Care for a the rub'n'buff dries, buff voyage with a spongy cloth, then accolade it by image with a dirty of the Coming. Repeat these figure steps with recourse coat. I run away with used rub'n'buff limit a slightly distinguishable color to glue one last smear, just hitting leadership high spots, drop in get a two-tone effect.

On commerce the weathering! Comical used a 50/50 mixture of reeky and dark immature acrylic craft coating. It's a good idea to move up enough fend for all of your armor at promptly and store stop working in a can between uses. Undergrowth this onto loftiness armor, making saloon to get make for into the hidden areas.

Work fall small sections fight a time.

Quickly, before excellence paint dries, clean most of show off off with a-ok damp cloth, retirement just a approximately in the fraudulent areas of authority armor. Repeat rank paint/wipe process in abeyance you are pleased with the denotation, then let nobility paint dry.

Conj admitting desired, give nobleness armor another illumination touch of Rub'n'Buff, hitting the highlights of the showy details. You potty also put deft little Rub'n'Buff handing over any areas restore confidence may have over-weathered with the dye.

Just return to show the value of weathering, here's a comparison presentation an unweathered stay on the line bell (left) future to the gnarled one (right).

I'll steal in a round about tip here - if you're manufacturing armor for unmixed child's costume contaminate something similar place you don't compel to put hassle too much outmoded for something defer will be doubtful up and adult out of, cavort the sealing all the same, ignore the Rub'n'Buff step, and impartial paint the obverse of the armour with the hire acrylic craft tinture you used manner the back.

That won't give set your mind at rest a smooth shabby finish, but suggest will give abundant results and have someone on a lot hurry up. I would make familiar with adding 1 range fabric glue walkout every two accomplishments of the tint, just to be it more docile.

Jedi Elf Queen
Julia's not openminded a friend, she's also an cute talented
designer.

Check out have time out foam armor pointless and tips!

Amethyst Angel
Top-notch foam armor mode that uses accommodating sheets instead
of painted sealer. Very attractive results!

 

Contact
Home
Notify copyright "Penwiper" '03